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SHEET 02IUYU / CAPABILITIES

CAPABILITIES

From design to shipment,
finished on one line.

When design and molding sit in different companies, silicone cases always run into trouble. A 0.2 mm difference changes how the case closes, and one wrong gate position leaves a flow mark on the surface. At IUYU the design team and the molding team share a building, so that feedback comes back the same day.

PROCESSES
04
IN-HOUSE
DESIGN · MOLD · INJECTION
01OEM / ODM Manufacturing

OEM / ODM Manufacturing

We build to your design, or to ours.

We run both OEM — production to your drawings or samples — and ODM, where our own verified design assets are supplied under your brand. Pre-validated molds for many device models shorten the initial development cycle.

  • 01OEM production from customer drawings / samples
  • 02ODM supply based on IUYU design assets
  • 03Pilot run before committing to mass production
  • 04Customer brand packaging and labelling
02Structural & Mold Design

Structural & Mold Design

From 3D modelling to mold design, all in-house.

The sequence runs device measurement → 3D scan → structural design → flow analysis → mold design. Case-specific issues such as magnetic closure, opening mechanisms and slide cores are reviewed directly by our in-house design team.

  • 01Device measurement and 3D scanning
  • 023D modelling (SolidWorks / NX)
  • 03Injection flow analysis (Moldflow)
  • 04Mold structure design and revision support
03In-house Mold & Injection

In-house Mold & Injection

Mold machining and molding never leave the building.

We own both mold machining equipment and injection molding machines, so mold revisions and mass production are managed on the same line. Trial-shot results feed straight back into the mold, which keeps the development cycle short.

  • 01In-house mold machining equipment
  • 02In-house injection machines (including LSR)
  • 03Trial shot → dimensional check → mold revision loop
  • 04Flexible response to volume changes
04Own-brand Product Development

Own-brand Product Development

Verified design assets, supplied under your brand.

IUYU maintains its own developed and validated case line-up. When launching a new brand, applying your branding to already-verified products removes the design and mold development steps entirely and cuts lead time significantly.

  • 01Validated case design assets
  • 02Brand labelling and package customisation
  • 03Device-by-device fit verification data
  • 04Colour and texture customisation

AMATERIAL

In silicone, 0.2 mm decides everything.

A protective case is about feel, recovery and the precision not to squeeze the device. IUYU selects different silicone grades by application.

In silicone, 0.2 mm decides everything.
GradeNameApplication
LSRLiquid silicone rubberHeat resistance −50 to 200 °CUsed for thin-wall cases that need precise dimensions and clarity. We handle this molding on our own line.
HCRHigh-consistency rubberTear strength [value] N/mmUsed for thicker pouches and grips that need recovery and tear strength.
PC / TPURigid + soft compositeTwo-shot molding availableTwo-shot molding bonds silicone with rigid resin, combining shape retention and grip.

BEQUIPMENT

Equipment

Mold machining and injection molding run on our own line. Replace the figures below with your actual machine counts.

Injection machines

[count]

[tonnage range]

Mold machining

[count]

CNC · wire cut · EDM

Metrology

[count]

CMM · calipers · durometer

Trial molding

[count]

Dedicated to mold validation

CQUALITY

Pre-shipment inspection

To hold the same standard from approved sample through mass production, the following are checked lot by lot.

  • 01DimensionsCMM measurement of key dimensions, gate and parting line check
  • 02ClosureMagnet pull force, repeated open/close durability
  • 03AppearanceVisual check for flow marks, burrs, foreign matter, colour deviation
  • 04MaterialHardness (Shore A), tensile strength
  • 05AssemblyInterference and play checked with the actual device fitted
  • 06PackagingLabel, quantity and packing condition

Certifications

  • ISO 9001Status to be confirmed
  • ISO 14001Status to be confirmed
  • RoHS / REACHMaterial test reports available on request
  • FDA / LFGBAvailable where food-contact grade is required
  • BSCI / SedexStatus to be confirmed

Replace these with scans of certificates you actually hold. It is safer to delete any line you cannot evidence.

DPROCESS

Sequence

  1. 01

    Enquiry & consultation

    Tell us the device model, desired form and expected volume. We reply with feasibility and an estimated schedule.

    Duration

    1–2 days

  2. 02

    Design & 3D modelling

    We measure the device or work from your drawings to build a 3D model, and share the structural review with it.

    Duration

    [duration]

  3. 03

    Mold making

    Produced on our in-house mold line. Mold structure and gate position are fixed before machining starts.

    Duration

    [duration]

  4. 04

    Trial shot & verification

    Trial samples are checked for dimensions and closure feel. The mold is revised and re-verified if needed.

    Duration

    [duration]

  5. 05

    Mass production & shipping

    Produced to the approved sample, inspected, packed and shipped. Brand packaging is supported.

    Duration

    [duration]

OEM / ODM quote enquiry

Send us the device model and we will review it

Enquire